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***Ken Institute offers online professional certification programs for career advancement. These are not degree programs and are not affiliated with UGC, AICTE, or NAAC

HAZAN / HAZOP Study Training

What is HAZAN / HAZOP Study Training?

HAZAN (Hazard Analysis) and HAZOP (Hazard and Operability Study) are two of the most important risk assessment techniques used across industries to identify potential hazards, evaluate the level of risk, and establish effective control measures. Both methods help organisations understand what can go wrong, why it can happen, and how it can be prevented.

  • HAZAN focuses on identifying hazards and assessing the severity of risks associated with processes, equipment, chemicals, and operations.

  • HAZOP is a systematic study that examines a process or operation using guidewords to find deviations and failures that may lead to unsafe conditions or reduced efficiency.

This training helps learners understand these techniques step by step, apply them to real industrial scenarios, and participate confidently in HAZAN/HAZOP sessions. Ken Institute has designed this course to make these complex subjects simple, practical, and easy to implement in day-to-day operations.

Why is HAZAN / HAZOP Study Critical in the Industry?

Modern industries deal with chemicals, energy, machinery, automation systems, and large-scale operations. Even a small error can lead to accidents such as explosions, fires, toxic releases, leaks, or equipment failure. Many global industrial disasters happened due to poor hazard analysis and lack of risk assessment.

A proper HAZAN and HAZOP study helps organisations:

1. Identify hazards before incidents occur
Proactive hazard identification reduces the chances of accidents, property damage, or environmental harm.

2. Improve process safety
HAZOP techniques uncover deviations in design, operations, and human behaviour that could cause failures.

3. Ensure legal and regulatory compliance
Many safety laws require systematic risk assessment and documentation, especially in chemical, oil & gas, manufacturing, and power sectors.

4. Improve plant reliability and efficiency

Identifying operational issues early prevents downtime and improves productivity.

5. Create a safer workplace
Workers feel more confident when hazards are evaluated and controlled.

6. Support continuous improvement
Regular HAZOP reviews help organisations make better design and operational decisions.

Industries today cannot rely on guesswork. They must follow scientific, structured, and internationally accepted risk assessment methods like HAZAN and HAZOP.

HAZAN / HAZOP Study Training Overview

Ken Institute’s HAZAN / HAZOP Study training explains the concepts in simple language, supported by practical examples from real industrial operations. We focus on building confidence so participants can actively contribute to safety reviews and risk assessment teams.

Training Covers:

  • Basics of hazard identification
  • Types of hazards in process industries
  • Step-by-step HAZAN methodology
  • HAZOP process, guidewords, and worksheets
  • Team roles and responsibilities
  • How to identify deviations
  • How to perform risk scoring
  • Developing recommendations and action lists
  • Documentation, reporting, and follow-up
  • Case studies of industrial accidents and HAZOP failures
  •  

We break complex concepts into easy and practical learning, suitable for professionals from both technical and non-technical backgrounds.

HAZAN / HAZOP Training Courses & Modules

Module 1
Introduction to Hazard Identification
  • Understanding workplace hazards
  • Types of hazards (chemical, mechanical, electrical, operational, environmental)
  • Why hazard identification is important

Module 2
Fundamentals of HAZAN
  • What is HAZAN?
  • When HAZAN is required
  • Risk assessment terminology
  • Steps in hazard analysis
  • Risk matrix and severity ratings
  • Practical examples of HAZAN
Module 3
Introduction to HAZOP
  • Purpose of HAZOP
  • Difference between HAZAN and HAZOP
  • Understanding design intent and deviations
  • HAZOP guidewords (No, More, Less, Reverse, As Well As, etc.)

Module 4
HAZOP Methodology
  • Preparation steps
  • Selecting the team
  • Understanding P&IDs, process flow diagrams, and layout drawings
  • Conducting a HAZOP sessio
  • Identifying causes and consequences
  • Recording recommendations
 
Module 5
HAZOP Worksheets & Documentation
  • How to use HAZOP worksheets
  • Recording deviations
  • Assigning risk levels
  • Action tracking and closure
Module 6
Case Studies
  • Chemical plant incident analysis
  • Fire and explosion scenarios
  • Human error case studies
  • Lessons learned from global industrial accidents
Module 7
Software Tools for HAZOP
  • Introduction to popular HAZOP and risk analysis software
  • Benefits of digital documentation

Module 8
 Implementation & Follow-Up
  • How to implement recommendations
  • Monitoring actions
  • Review cycle requirements
  • Best practices for continuous improvement

Key Benefits of Our HAZAN / HAZOP Study Training

Simplifies difficult concepts into easy, practical learning

Helps professionals participate actively in risk assessment teams

Builds strong understanding of process safety and hazard identification

Enhances decision-making skills

Reduces workplace accidents, breakdowns, and process deviations

Meets regulatory and audit requirements

Adds value to job roles in operations, safety, and engineering

Training can be customised for specific industries and processes

Training can be customised for specific industries and processes

Delivered by experienced HSE professionals

This training is ideal for:

  • HSE Officers and Managers

  • Process Engineers

  • Chemical Engineers

  • Operations and Production Teams

  • Project Engineers and Designers

  • Maintenance Engineers

  • Site Supervisors

  • Plant Managers

  • Quality and Audit Teams

  • Anyone involved in process safety, risk assessment, or plant operations

Even beginners and freshers can attend, as the training is designed using simple language and practical examples.

After completing this training, participants will be able to:

  • Understand hazards and process risks more clearly

  • Conduct basic hazard analysis (HAZAN)

  • Participate confidently in HAZOP study sessions

  • Identify deviations using guidewords

  • Read P&IDs and process documents effectively

  • Record findings correctly in worksheets

  • Evaluate risks using a risk matrix

  • Recommend suitable control measures

  • Improve plant reliability and process safety

  • Support their organisation in audits and legal compliance

Participants receive a Ken Institute Certification, which strengthens their professional credentials in the field of HSE and process safety.

1. Online Live Training

Interactive sessions with an expert, including real case studies and exercises.

2. Self-Paced Learning

Recorded videos, reading material, sample worksheets, quizzes, and assignments.

3. Corporate Training (Onsite or Online)

Fully customised for your industry, equipment, chemicals, and operations.

4. Hands-On HAZOP Workshops

Participants work on real P&IDs and complete practical exercises.

5. Blended Learning

Combination of online theory + onsite workshops.

Training programs can be designed for:

  • Chemical Industries

  • Pharmaceuticals

  • Food & Beverage

  • Oil & Gas

  • Power Plants

  • Manufacturing & Engineering

  • Water Treatment & Waste Management

We make sure your team walks away with real, applicable knowledge.

Industry Leaders Testimonials

Frequently Asked Questions

No. The course is designed in simple language, and we explain all technical terms.

Any industry dealing with chemicals, machinery, automation, or large-scale processes.

From 4 hours to 2 days based on the requirement.

Yes. Every session includes industry case studies and sample worksheets.

Yes. Ken Institute issues a certificate to all participants.

Absolutely. We tailor training based on equipment, processes, and hazards at your site.

Yes. Participants receive HAZAN and HAZOP worksheets for practice.

Enquiry Form

I authorize Ken Institute and its representatives to Call, SMS, Email or WhatsApp me about its updates and notifications. This consent overrides any registration for DND / NDNC.

Enquiry Form

I authorize Ken Institute and its representatives to Call, SMS, Email or WhatsApp me about its updates and notifications. This consent overrides any registration for DND / NDNC.

Enquiry Form

I authorize Ken Institute and its representatives to Call, SMS, Email or WhatsApp me about its updates and notifications. This consent overrides any registration for DND / NDNC.