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***Ken Institute offers online professional certification programs for career advancement. These are not degree programs and are not affiliated with UGC, AICTE, or NAAC

Lockout Tagout (LOTO) Safety Training

What is Lockout Tagout (LOTO) Training?

Lockout Tagout (LOTO) Training is a structured safety program that teaches workers how to safely isolate and control hazardous energy before starting maintenance, repair, cleaning, or servicing work.
 Hazardous energy includes electricity, mechanical parts, hydraulic power, pneumatic pressure, steam, thermal energy, stored energy in springs, and even chemical or gravitational force.

A well-designed LOTO system ensures that a machine is completely shut off, isolated, locked, tagged, and cannot start unexpectedly while someone is working on it.

This training helps workers understand the correct steps to lockout equipment, place warning tags, verify zero-energy state, and restore equipment safely after the job is completed. It is a vital requirement in every industry dealing with machinery, tools, equipment, and energy sources.

  • Course Duration
  • Course Fee :

Why is Lockout Tagout (LOTO) Critical in the Industry?

Unexpected machine startup and uncontrolled energy release are some of the biggest causes of workplace accidents around the world. Even a small mistake—like failing to isolate a power source—can lead to fatal injuries, amputations, burns, or equipment damage.

Unexpected machine startup and uncontrolled energy release are some of the biggest causes of workplace accidents around the world. Even a small mistake—like failing to isolate a power source—can lead to fatal injuries, amputations, burns, or equipment damage.

Here are key reasons why LOTO is essential:

1. Prevents serious injuries

Workers repairing a machine are at high risk if it turns on automatically or releases stored energy. LOTO acts as a physical barrier to this risk.

2. Ensures proper control of energy sources

Many machines have multiple energy sources (electrical + pneumatic + mechanical). LOTO ensures each one is properly isolated.

3. Reduces downtime and improves equipment lifespan

Accidents damage machines. Safe isolation reduces operational disruptions.

4. Required by international regulations

OSHA, ISO, and other global safety standards mandate LOTO programs.
 Investing in training helps industries stay compliant.

5. Builds a strong safety culture

LOTO makes safety part of everyday work—not just compliance.

Lockout Tagout (LOTO) Training Overview

Ken Institute’s LOTO Training is designed to provide clear, practical, and easy-to-understand guidance for workers, supervisors, and safety officers.
 This training focuses on real industrial scenarios, step-by-step procedures, hands-on demonstrations (for onsite sessions), checklists, and simple methods to implement an effective LOTO system.

Training delivery options include:

  • Online live training

  • Self-paced e-learning modules

  • Onsite practical training at your facility
  • Customised industry-specific workshops

  • Group sessions for operations and maintenance teams

 

The program includes both technical and behavioural aspects of LOTO—ensuring workers not only learn the procedure but also develop the habit of following it consistently.

Lockout Tagout (LOTO) Training Courses & Modules

Our training is divided into easy modules:

Module 1
Introduction to Hazardous Energy
  • Types of energy in industrial settings
  • Understanding stored and residual energy
  • Real-life case studies of accidents

Module 2
Regulations, Standards & Legal Requirements
  • OSHA 29 CFR 1910.147
  • ISO 45001 and best global practices
  • Employer responsibilities
  • Worker responsibilities
 
Module 3
 LOTO Devices and their Uses
  • Padlocks
  • Hasps
  • Tags
  • Lock boxes
  • Valve lockouts
  • Electrical plug lockouts
  • Circuit breaker lockouts
  • Group lockout tools
 
Module 4
The LOTO Procedure (Step-by-Step)
  • Machine shutdown
  • Isolation of energy sources
  • Application of locks and tags
  • Verification of zero-energy state
  • Performing the task safely
  • Removing locks and re-energization process
 
Module 5
Group Lockout and Complex LOTO
  • Multiple workers
  • Multiple shifts
  • Permit systems
  • Leadership responsibilities
Module 6
Common Mistakes and How to Avoid Them
  • Relying only on tags
  • Not verifying isolation
  • Incomplete lockout devices
  • Communication gaps
 
Module 7
Practical Demonstration / Simulated Activity

(For onsite training)

  • Live machine isolation
  • Real lockout device usage
  • Hands-on assessment

Key Benefits of Our Lockout Tagout (LOTO) Training

Reduces accidents and life-threatening injuries

Workers learn safe isolation methods that prevent unexpected machine movement.

Improves legal compliance

Our training aligns with OSHA, ISO, and industry best practices.

Boosts worker confidence

Workers feel safer and more empowered when dealing with machinery.

Minimises machine downtime

A clear LOTO process reduces the risk of damage and unexpected failures.

Improves communication between teams

LOTO tagging ensures everyone knows who is working on the equipment.

Customized for your industry

Whether you operate in manufacturing, oil & gas, construction, mining, logistics, or utilities—we tailor the training to your equipment and work environment.

This training is ideal for:

  • Maintenance Technicians

  • Machine Operators

  • Electricians & Fitters

  • Safety Officers & HSE Engineers

  • Supervisors & Foremen

  • Plant Heads

  • Facility Management Teams

  • Contractors and Sub-contractors

  • Warehouse and Utility Teams

Any employee who works with machines, tools, or energy systems must understand LOTO procedures.

After completing this training, participants will:

  • Understand different types of hazardous energy

  • Identify energy sources in their workplace

  • Follow a step-by-step LOTO procedure confidently

  • Select the right lockout device for each situation

  • Apply locks and tags correctly

  • Verify isolation before beginning work

  • Handle group lockout safely

  • Follow machine start-up and re-energization rules

  • Support a strong safety culture in the organisation

Participants receive a Ken Institute Training Certificate, which is valued across industries globally.

Ken Institute offers flexible training delivery to meet the needs of all industries:

1. Online Live Training

Instructor-led sessions with demonstrations, Q&A, and case studies.

2. Self-Paced Online Learning

Pre-recorded videos, downloadable guides, quizzes, and a final assessment.

3. Onsite Instructor-Led Training

Our trainers visit your facility and conduct:

  • Real machine isolation practices

  • Practical lockout exercises

  • Customised drills based on your equipment

4. Corporate Training Packages

Ideal for plants with large teams.
 Includes:

  • Training plan

  • Evaluation tests

  • Safety SOP drafting support
5. Customised Industry-Specific Modules

We tailor the modules for:

  • Manufacturing

  • Oil & Gas

  • Power plants

  • Pharma

  • Construction

  • FMCG

  • Chemical plants

  • Heavy engineering

We ensure every participant learns practical and applicable skills—not just theory.

Industry Leaders Testimonials

Mr. Aswinin Sahoo

Consultant - NSDF, Ministry of Youth Affairs & Sports, Govt of India

The raining imparted by the keninstitute of executive learning is truly impressive. I deeply appreciate the paramount importance of cultivating a skilled and well-trained workforce, particularly in crucial domains like health, safety, fire safety and engineering. What sets this institute apart is the caliber of its faculty- experienced professionals with hands on expertise. their ability to weave real world stories into the teching material enhances the learning exparience. Furthermore, the provision of online training caters to the needs of working professionals who may face constraints attending in person. In essence, the Keninstitute of executive learning emerges as beacon of 21st century workforce training, addressing the evolving demands of expertise and knowledge.
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Mr. George Salazar

NASA'S Senior Scientist in Human Computer Interface, NASA Life Time Acheivement Award Oct 2013 Winner

The Training provided by the keninstitute of Executive learnining is impressive. As a retired NASA Engineer who worked human spacefilght, I can appreciate the importance of having a skilled and well-trained workforce- especially in the areas of health and safety as well as fire safety and Engineering. The attraction of this training intitute is that the course are taught by the faculty who are exparienced professionals with hand-on exparience. This is important as the faculty can share the stories realated to teacher material. Also, providing online training for working professionals who may not have opportunity to attend in person is appreciated. In short , I find Keninstitute of Executive learning to be kind of training needed for the 21st century workforce.
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Dr. Harpal Singh

Director - Clinical & Medical Affairs , Morphic Medical , USA

The Empahasis on developing a Proficient workforce in vital areas such as health, safety, fire safety and engineering is crucial. What distinguishes this institute is its faculty, comprising seasoned professionals with practical knowledge. Their integration of real-world ancedotes into the curriculum elevates the learning journey. Additionally, the avaliability of online accommodates the schedule of employed Individuals. Essentially, the keninstitute of executive learning stands out as a beacon in 21st century workforce Education, adapting to the changing demand of expertise and knowledge.
Read More

Frequently Asked Questions

Training duration ranges from 2 hours to 1 full day depending on the level (basic, advanced, or practical onsite training).

Yes. For onsite programs, hands-on machine isolation and device handling are included.

Yes, each participant receives a Ken Institute Training Certificate.

Absolutely. We can design modules based on your equipment, processes, and safety needs.

For high-risk industries, LOTO training is required by international safety standards and regulatory bodies.

Any worker involved in machine operation, repair, servicing, or maintenance.

Yes. Annual refresher training and audits can be arranged for teams.

Enquiry Form

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Enquiry Form

I authorize Ken Institute and its representatives to Call, SMS, Email or WhatsApp me about its updates and notifications. This consent overrides any registration for DND / NDNC.

+91-7569034271
info@keninstitute.com

Enquiry Form

I authorize Ken Institute and its representatives to Call, SMS, Email or WhatsApp me about its updates and notifications. This consent overrides any registration for DND / NDNC.